My “new” bike is done!
September 21st, 2009 at 13:58Ok, so it’s been a MASSIVE ordeal to get this bike up and running. Here’s a basic sequence of events:
- Andy gives me a frame that is the PERFECT size for me – after having ridden a bike I couldn’t stand over w/out being on tip-toes
- I give the frame back to Andy months later to have it painted up in Centralia.
- Painting is done (looks great!), but I don’t have room in the garage to work on it, so I make plans to go to Andy’s house for Labor Day (at least a month after the bike was done being painted)
- Finally make it up there, his shop is crammed full of bikes, so we decide to work outside
- Occasional rain, bleh
- removing/replacing headset parts proves to be difficult
- seat post is too big, have to find another from Andy’s parts
- handlebar stem won’t go in all the way, unless it’s facing backwards
- have to spread the front fork a little to get the wheel in
- Crap! The rear is too narrow for the rear wheel too! Have to spread it
- don’t have a tool to remove the bottom bracket
- find bottom bracket among his cache of bikes/parts
- bottom bracket won’t thread on! We finally get it to thread on hours later
- bottom bracket is too narrow for the frame!
- go home to newly cleaned garage in defeat
- drink beer, hang head in shame (ok, I made that part up)
- purchase bottom bracket tool to remove BB from old frame
- installed BB on new frame, starting to come together
- discover there are no eyelets to run the brake/shifter housing
- missing a cable-stop for the brakes, lost it in Andy’s yard
- no mounting hole for the rear derailer
- found derailer hanger and suitable cable-stop, YAY!
- find out the reach on the brakes is too short
- Fashion drop-bolts from steel bar stock (drill press + hack saw + dremmel = much joy)
- installed the rest of the parts except front derailer and take it for a test ride (1 am on Friday morning)
- IT WORKS!!!!!!
- Get up in the a.m. expecting to ride to work….FLAT TIRE! Doggone it!!! I pinched the tube when I was putting it in the rear tire.
Replaced with new tube on Saturday, rode it to work on Monday (today) huzzah! Victory! I just hope the problems are over.
Here she be…

Posted by Shane Pilo,
in Cycling
September 21st, 2009 at 2:10 pm
You certainly have earned a good ride. Is it everything you hoped for? I hope she is fast.
September 21st, 2009 at 2:13 pm
not as fast as I’d like, but fast enough for me, for now
It’s an old 70′s steel frame, afterall…
September 22nd, 2009 at 7:35 am
Kinda like my old le tour. She sure is puuurty. Didn’t go for a sealed bb? And what components? 105, campy?
Lance always says it’s not about the bike.
September 22nd, 2009 at 9:17 am
It actually is a sealed BB, a shimano one, from the old frame.
It has suntour brakes, and shimano 600 derailers/shifters.